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Nanomedicine & Nanotechnology Open Access Research Article 16 min read

Characterization of Electrodeposited Cobalt/Copper (Co/Cu) Granular Multilayered Thin Films onto the Anodic Aluminum Oxide (AAO) Substrates

Kazadi Mukenga Bantu A*
* Corresponding author
ISSN: 2574-187X  10.23880/nnoa-16000234  Received: May 02, 2023  Published: June 30, 2023
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Keywords
75.70.-i Magnetic Thin Films and Multilayers - 81.15.Pq Electrodeposition Electroplating
Abstract

Herein, we report on the characterization of a series of cobalt/copper granular thin films alloys electrodeposited onto the previously pre-treated aluminum substrates, at different deposition time. And a systematic study of their structural and magneto-optical properties were investigated. The proper deposition potentials of Co, and Cu were obtained from the cyclic voltammetry method. It was observed that the easy axis direction of magnetization was parallel to the film plane for all films. The X-ray diffraction (XRD) results revealed that all films had a mixture of hexagonal close-packed (hcp) and face centered cubic (fcc) phases. The Scanning electron microscope images (SEM) and atomic force microscopy (AFM) showed some parallelepiped and ellipsoid shaped rods with an averaged dimension about of 600 nm length, 600 nm width and 200 nm thickness for a sample electrodeposited at room temperature. These rods are irregularly arranged. Their irregular arrangement could explain the large d-spacing in the sample at this temperature. The magnetic analysis of the granular thin films alloys showed the saturation magnetization increased and the coercivity decreased as the deposition time increased. These results showed that the changes in magnetic and structural properties of granular cobalt/copper alloys deposits were substantially depending on the variation of deposition time. Therefore, the change of the deposition time was seen to control the properties of the alloys deposits and hence their properties could be modified for desired purpose.

Introduction

In recent years, it is well known that ferromagnetic films on metallic substrates have played an important role in technological applications such as micro-actuators, micro-motors and sensors [1, 2]. Magnetic films have been produced by conventional techniques like molecular beam epitaxy, sputtering, evaporation, electrodeposition etc [3, 4, 5, 6, 7]. Among these techniques, electrodeposition is preferable because it does not require a vacuum system, and is a simple production process with easy control of deposition parameters [8]. Using electrodeposition, magnetic films with desired properties, shape and thickness can be obtained for technological applications such as sensors, micro-actuators and micro-motors. In order to produce the films with such properties, the films should be obtained at certain deposition conditions. In electrodeposition technique, magnetic, structural and morphological properties of deposits depend on the electrodeposition parameters [9], especially deposition time [10, 11].

The cobalt properties as corrosion resistance [3], high coercivity and high saturation magnetization [12] make cobalt useful and feasible material for potential applications in magnetic media devices. Magnetic material as cobalt plays an important role in magnetic sensors, micro-actuators, micro-motors and data storage devices [13, 14, 15]. Up to now, the investigations of plating Co films deposited on various substrates such as Cu [16, 17, 18, 19], Au [20, 21, 22], Si [18, 23, 24], and KIT-6/ITO [25] have been focused on substrate dependence of the films properties. The work on the cobalt films deposited on copper substrate mainly concentrated on the structural properties as follows: The effect of diluted sulphuric acid on the formation of Co films on polycrystalline copper was investigated [16]. And, the influence of scratched substrate surface on patterned Co layers was studied with the use of the Scanning Electron Microscopy and X-Ray Diffraction [17]. The thin Co films of 100-nm thickness on Si and on Cu substrates were analyzed depending on the film thickness at high and low pH [18]. Finally, the nucleation, surface growth and roughening of cobalt electrodeposits on a polycrystalline copper and on amorphous graphite substrates were studied using electrochemical techniques [26] and surface imaging by Atomic Force Microscopy [19]. The same electrochemical techniques have been used elsewhere [27]. On the other hand, only a few studies have dealt with the relation of the deposition parameters except for deposition time to the magnetic properties of pure electrodeposited Co films [16, 28, 29]. Therefore, under study, the relation between deposition time and magnetic, structural and morphological properties of the granular thin films alloys electrodeposited on anodic aluminum oxide substrates was studied. It was seen that the granular thin films alloys deposits properties can be controlled and modified by changing deposition time.

Experimental Methods

Cobalt/Copper electrodeposits on anodic aluminum oxide substrates were carried out from an aqueous solution containing CuSO4•5H2O, CoSO4•7H2O and boric acid (H3BO3). All solutions were freshly prepared with water first doubly distilled and de-ionized water (DDD-H2O) treated with a Millipore Milli Q system. The composition of the electrolyte was as follow: 100 mM CoSO4•7H2O, 1 mM CuSO4•5H2O. And 100 mM of boric acid were used to maintain the solution pH (which was found to be closed to 3), in order to minimize hydrogen evolution during the deposition and also for its leveling action [30]. Before and during the experiments, solutions were deoxygenated by bubbling with N2 for 15 min each experiment. Nitrogen bubbling keeps the solution free of dissolved oxygen. Deposition was performed at room temperature. Electrochemical experiments were carried out in a conventional three-electrode cell using a potentiostat / galvanostat autolab 302N controlled by a microcomputer as shown in the figure 1.

All potentials were measured with respect to the Ag/ AgCl (Saturated KCl) as reference electrode. The working electrode was an aluminum tip with 25π mm2 area. A platinum wire was used as counter electrode. Prior to immersion in electrolyte solution, the aluminum wafers have to be dipped in purified water under ultrasonic agitation for two minutes and the exposed surfaces was pre-treated according the method described by Henry M, et al. [31], and F.A. Lowenheim [32], followed by anodizing them in H2SO4 for some minutes to ensure cleaning of surfaces. Then the cleaned parts are rinsed in running de-ionized water. A high concentration of Co in the electrolyte, as well as a large deposition current, is necessary to limit the amount of Cu co-deposited in the Co layers. Before and during the electrodeposition, solutions were de-aerated with argon to reduce the amount of dissolved oxygen in order to avoid oxygen incorporation into materials during electrodeposition. The anodic aluminum oxide substrate was covered with an electroplating tape, except for an area of 25 cm2 and then it was electrochemically polished in 50 vol. % orthophosphoric acid. Subsequently, it was washed in 10 vol. % sulfuric acid and double distilled de-ionized water, respectively. The cyclic voltammetry (CV) method was used to determine the cathodic potentials to deposit the films. CV was performed from 0.08 V to −1.50 V potential range at 10 mV/s. Only one cycle was run in each voltammetric experiment. According to the CV results, the films were deposited at different times ranging from 500 for copper to 3000 seconds for cobalt at room temperature. In order to investigate the nucleation and growth mechanism of the films current-time transients were recorded during deposition. A Superconducting Quantum Interference Device (SQUID) Magnetometer was used for magnetic measurements with a magnetic field up to 2 Tesla applied both parallel and perpendicular to the film plane at room temperature. Structures and morphology analysis of the deposits were performed by X-ray diffraction (XRD) with a diffractometer using CuKα radiation from 30° to 100° and by scanning electron microscopy (SEM). The Film compositions were characterized by energy dispersive X-ray spectroscopy (EDS) and atomic force microscopy (AFM). For SEM and AFM characterization, the sample was cut slowly in order to avoid damage of multilayers and was then resin-encased in a mold.

Figure 1: All potentials were measured with respect to the Ag/ AgCl (Saturated KCl) as reference electrode. The working electrode was an aluminum tip with 25π mm2 area. A platinum wire was used as counter electrode. Prior to immersion in electrolyte solution, the aluminum wafers have to be dipped in purified water under ultrasonic agitation for two minutes and the exposed surfaces was pre-treated according the method described by Henry M, et al. [31], and F.A. Lowenheim [32], followed by anodizing them in H2SO4 for some minutes to ensure cleaning of surfaces. Then the cleaned parts are rinsed in running de-ionized water. A high concentration of Co in the electrolyte, as well as a large deposition current, is necessary to limit the amount of Cu co-deposited in the Co layers. Before and during the electrodeposition, solutions were de-aerated with argon to reduce the amount of dissolved oxygen in order to avoid oxygen incorporation into materials during electrodeposition. The anodic aluminum oxide substrate was covered with an electroplating tape, except for an area of 25 cm2 and then it was electrochemically polished in 50 vol. % orthophosphoric acid. Subsequently, it was washed in 10 vol. % sulfuric acid and double distilled de-ionized water, respectively. The cyclic voltammetry (CV) method was used to determine the cathodic potentials to deposit the films. CV was performed from 0.08 V to −1.50 V potential range at 10 mV/s. Only one cycle was run in each voltammetric experiment. According to the CV results, the films were deposited at different times ranging from 500 for copper to 3000 seconds for cobalt at room temperature. In order to investigate the nucleation and growth mechanism of the films current-time transients were recorded during deposition. A Superconducting Quantum Interference Device (SQUID) Magnetometer was used for magnetic measurements with a magnetic field up to 2 Tesla applied both parallel and perpendicular to the film plane at room temperature. Structures and morphology analysis of the deposits were performed by X-ray diffraction (XRD) with a diffractometer using CuKα radiation from 30° to 100° and by scanning electron microscopy (SEM). The Film compositions were characterized by energy dispersive X-ray spectroscopy (EDS) and atomic force microscopy (AFM). For SEM and AFM characterization, the sample was cut slowly in order to avoid damage of multilayers and was then resin-encased in a mold.
Click to enlarge
Figure 1: All potentials were measured with respect to the Ag/ AgCl (Saturated KCl) as reference electrode. The working electrode was an aluminum tip with 25π mm2 area. A platinum wire was used as counter electrode. Prior to immersion in electrolyte solution, the aluminum wafers have to be dipped in purified water under ultrasonic agitation for two minutes and the exposed surfaces was pre-treated according the method described by Henry M, et al. [31], and F.A. Lowenheim [32], followed by anodizing them in H2SO4 for some minutes to ensure cleaning of surfaces. Then the cleaned parts are rinsed in running de-ionized water. A high concentration of Co in the electrolyte, as well as a large deposition current, is necessary to limit the amount of Cu co-deposited in the Co layers. Before and during the electrodeposition, solutions were de-aerated with argon to reduce the amount of dissolved oxygen in order to avoid oxygen incorporation into materials during electrodeposition. The anodic aluminum oxide substrate was covered with an electroplating tape, except for an area of 25 cm2 and then it was electrochemically polished in 50 vol. % orthophosphoric acid. Subsequently, it was washed in 10 vol. % sulfuric acid and double distilled de-ionized water, respectively. The cyclic voltammetry (CV) method was used to determine the cathodic potentials to deposit the films. CV was performed from 0.08 V to −1.50 V potential range at 10 mV/s. Only one cycle was run in each voltammetric experiment. According to the CV results, the films were deposited at different times ranging from 500 for copper to 3000 seconds for cobalt at room temperature. In order to investigate the nucleation and growth mechanism of the films current-time transients were recorded during deposition. A Superconducting Quantum Interference Device (SQUID) Magnetometer was used for magnetic measurements with a magnetic field up to 2 Tesla applied both parallel and perpendicular to the film plane at room temperature. Structures and morphology analysis of the deposits were performed by X-ray diffraction (XRD) with a diffractometer using CuKα radiation from 30° to 100° and by scanning electron microscopy (SEM). The Film compositions were characterized by energy dispersive X-ray spectroscopy (EDS) and atomic force microscopy (AFM). For SEM and AFM characterization, the sample was cut slowly in order to avoid damage of multilayers and was then resin-encased in a mold.

Results and Discussion

Electrodeposition process

In order to choose the appropriate deposition potentials, the electrolyte was characterized by the CV. Figure 2 shows the stabilized cyclic voltammogram obtained for the electrolyte used to deposit cobalt/copper granular thin films alloys. The curve show the cathodic and anodic peaks associated to the deposition and dissolution of cobalt, respectively. There is no considerable current flowing in the potential region between +1.0 V and -0.9 V. Cobalt deposition begins at around -0.9 V. As the absolute value of cathode potential increases from -0.90 V to -1.15 V, the current also increases. Between -1.2 V and -1.4 V, the increase of current slows down. After -1.4 V, it begins to increase with the increase of the potential.

Figure 2: Cyclic voltammogram of the electrolyte used to deposit cobalt films (Arrows show the scan direction).
Click to enlarge
Figure 2: Cyclic voltammogram of the electrolyte used to deposit cobalt films (Arrows show the scan direction).

When the scan is reversed, the nucleation loop is observed. At around -0.5 V and -0.05 V an oxidation peak of cobalt and copper, respectively is detected. According to these results and the appearance of the granular thin films, cobalt deposition potential range was decided to be between -0.90 V and -1.40V. The selected potential value is Ed (Co) = -1.15V. The same was done for copper deposition potential which

Figure 3: Current-time transients of cobalt/Cupper films deposited at different deposition potentials.
Click to enlarge
Figure 3: Current-time transients of cobalt/Cupper films deposited at different deposition potentials.

was decided to be at Ed (Cu) = -0.90 V.

The current-time transients were also recorded to understand the nucleation and growth mechanism of cobalt films. Figure 3 shows the current-time transients of the granular thin films for the first 100 secs.

Figure 4: The substrate peaks of (200), (220), (220) and (311) planes which were seen at 2θ ≈ 39°, 44°, 65.5° and 78.5°, respectively are marked as S(hkl) in the patterns of the films. In the patterns, the peaks of face centered cubic (fcc) (111) and (220) planes were seen at 2θ ≈ 43° and 52°, respectively. Beside, hexagonal close packed (hcp) (10.0), (00.2) and (10.1) peaks were observed at all patterns. Under study, both phases are present; α-Co (hcp) and β-Co (fcc) in each pattern of films.
Click to enlarge
Figure 4: The substrate peaks of (200), (220), (220) and (311) planes which were seen at 2θ ≈ 39°, 44°, 65.5° and 78.5°, respectively are marked as S(hkl) in the patterns of the films. In the patterns, the peaks of face centered cubic (fcc) (111) and (220) planes were seen at 2θ ≈ 43° and 52°, respectively. Beside, hexagonal close packed (hcp) (10.0), (00.2) and (10.1) peaks were observed at all patterns. Under study, both phases are present; α-Co (hcp) and β-Co (fcc) in each pattern of films.

All transients show an initial increase of current due to the nucleation process. The constant current flow afterwards indicates the proper diffusion limited growth during deposition. The current value increases as the deposition times increases and the stable current value of each transient is consistent with its deposition time.

Structural characterization

The XRD patterns of cobalt/copper alloys deposited at different time: a) 500 seconds, b) 1000 seconds, c) 1500 seconds and d) 2000 seconds are shown in Figure 4. The substrate peaks of (200), (220), (220) and (311) planes which were seen at 2θ ≈ 39°, 44°, 65.5° and 78.5°, respectively are marked as S(hkl) in the patterns of the films. In the patterns, the peaks of face centered cubic (fcc) (111) and (220) planes were seen at 2θ ≈ 43° and 52°, respectively. Beside, hexagonal close packed (hcp) (10.0), (00.2) and (10.1) peaks were observed at all patterns. Under study, both phases are present; α-Co (hcp) and β-Co (fcc) in each pattern of films.

Figure 5: EDS spectrum of samples Al/(CoCu)50.
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Figure 5: EDS spectrum of samples Al/(CoCu)50.

In order to clear whether there are any impurities in the prepared electrolyte or not, the ICP-AES analysis was performed. The impurities in the electrolyte can be found as an additional element in the deposits. Elemental analysis of the electrolyte disclosed that impurities in the electrolyte were found to be under the detection limits. Besides, to the compositional analysis of the deposits by the EDS, at a selected cobalt deposition time (2000 s), it was seen that pure cobalt was not only detected in the deposits. From Figure 5, the EDS spectrum of Al/(CoCu)50 sample shows that in the sample there also was some amount of impurities like carbon C according Figure 5 and the follow Table N°1.

Morphological characterization

Morphology of our samples at different magnifications is shown in Figure 6. As can be seen from this Figure 6(a), at higher magnification the morphology is characterized by an almost uniform deposit composed of micro-grains. The shape of these micro-grains and their aggregation to form the light- absorbing layer is shown in the image at low magnification Figure 6(b).

Sample Al/(CoCu)50Sample Al/(CoCu)25
ElementsWt%Wt% SigmaWt%Wt% Sigma
C6,350,86,450,84
O14,120,398,680,33
Al8,610,245,210,20
Co61,920,7272,080,80
Cu90,427,590,41
Total:100100

Table N°1: Composition of sample Al/(CoCu)50 and Al/(CoCu)25.

Figure 6: As can be seen from this Figure 6(a), at higher magnification the morphology is characterized by an almost uniform deposit composed of micro-grains. The shape of these micro-grains and their aggregation to form the light- absorbing layer is shown in the image at low magnification Figure 6(b).
Click to enlarge
Figure 6: As can be seen from this Figure 6(a), at higher magnification the morphology is characterized by an almost uniform deposit composed of micro-grains. The shape of these micro-grains and their aggregation to form the light- absorbing layer is shown in the image at low magnification Figure 6(b).

The SEM pictures below, show some parallelepiped and ellipsoid shaped rods with an averaged dimension about of 600 nm length, 600 nm width and 200 nm thick for a sample electrodeposited at room temperature. These rods are irregularly arranged. Their irregular arrangement could explain the large d-spacing in the sample at this temperature. In the next step we’ll anneal the samples in order to see the effect of the temperature on the structural and magneto- optical properties of our product.

Figure 7: AFM images of CoCu granular thin films alloys after the films deposition grown at Ed = -1.05 V for Co and Ed = - 0.85V for Cu.
Click to enlarge
Figure 7: AFM images of CoCu granular thin films alloys after the films deposition grown at Ed = -1.05 V for Co and Ed = - 0.85V for Cu.
Figure 8: Show UV-VIS spectroscopy graph of the reflectance against wavelength of our three samples as electrodeposited at room temperature.
Click to enlarge
Figure 8: Show UV-VIS spectroscopy graph of the reflectance against wavelength of our three samples as electrodeposited at room temperature.

One could see that the surface of our CoCu granular thin films alloys is not smooth; it is rough as seen in Figure 7. This could be due to the roughness of the alumina surface that is not showed here. The higher thickness reached is 218 nm as can be seen in Figure 8c.

Optical characterization

Note that, we are using 300 nm-2500 nm which covers the majority of the solar spectrum. Figure 8 shows the reflectance curves of Al/CoCu granular thin films alloys stack deposited onto Alumina substrate at room temperature, which was measured using UV-Vis-NIR spectroscopy in the wavelength range of 300 – 2500 nm at different deposition time: five layers (1), ten layers (2) and ten layers (3).

As shown in the figure 8, five layers (1) reflect almost 60% in the range of 300 – 2000 nm and then increased gradually up to 2500 nm. However the reflectance drops to 20% (2), and further to 16 % (3) for the ten layers in the range of 300 – 1000 nm, which indicates that light has been absorbed in the solar spectrum region, and then both increased gradually towards the infrared region, indicating very low thermal emission in the infrared region.

Figure 9: Parallel hysteresis loops of CoCu films deposited at a) -1.0 V, c) -1.3 V, d) -1.6V and b) perpendicular and parallel loops of the Al/(CoCu)5_1711_S1 film deposited at -1.0 V.
Click to enlarge
Figure 9: Parallel hysteresis loops of CoCu films deposited at a) -1.0 V, c) -1.3 V, d) -1.6V and b) perpendicular and parallel loops of the Al/(CoCu)5_1711_S1 film deposited at -1.0 V.

High light absorption in the solar spectrum region and low thermal emission in the infrared region are the two basic characteristics of a selective solar absorber material. Hence one can say that the Al/CoCu thin films alloys stack with five layers (1) shows high reflectance of 60% and could not be a good candidate for selective solar absorber applications. But samples electrodeposited with ten layers (2) and (3) shows lower reflectance of 20% and 16% respectively, thus making them suitable for applications in solar cells.

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Magnetic characterization

In figure 9 are shown in-plane and perpendicular hysteresis loops of the films produced at different deposition time.

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Magnetic results of the in-plane loops are presented in table N°2. In this table, coercivity (Hc) decreases from 48 Oe to 21 Oe whereas saturation magnetization (Ms) increases from 884 emu/cm3 to 965 emu/cm3 as the deposition time increases as shown in Fig.9. In a study [18], Hc of the Co on Cu films decreases approximately linearly with the film thickness, ranging from 192 Oe at 2.5 nm to 25 Oe at100 nm. Ms of the films are lower than the value of bulk cobalt (1422 emu/cm3 at 20 °C) [12]. Squareness (SQ), Mr/Ms also increases with the increase of deposition time. Saturation magnetization Ms increases and coercitivity (Hc) decreases which might be attributed to the deposition time as shown in the following table N°2.

For the investigation of the in-plane anisotropy in the films, as seen in figure 3, the in-plane hysteresis loop of the film (-1.0 V) has higher remanent magnetization and lower saturation field than the perpendicular one indicating the easy axis direction is in the film plane. As a result of demagnetizing effect, the shape anisotropy forces the films to have a planar easy axis. No perpendicular anisotropy has been detected for the rest of Al/CoCu films.

Samples NameMagnetic Properties
Hc // (T)SQ=Mr // /Ms // (%)
Al/(CoCu)_2111S_30.0270.053/0.177
Al/(CoCu)_2111S_10.0250.040/0.165
Al/(CoCu)_2411S_10.0330.075/0.104
Al/(CoCu)_2411S_20.0330.047/0.104
Al/(CoCu)_2411S_30.0320.35/0.077
Al/(CoCu)_1811S_10.0271.0E-4/0.059
Al/(CoCu)_1811S_20.0156.0E-4/0.025
Al/(CoCu)_1611S_T0.0240.006/0.030

Table N°2: Magnetic properties of the as deposited Al/CoCu multilayered granular thin films.

Conclusion

Cobalt/Copper granular thin films alloys were electrodeposited successfully in a stable and feasible bath at different deposition time between 500 seconds for copper and 3000 seconds for cobalt. All films displayed a mixture of hcp and fcc phases.

The Scanning electron microscope images (SEM) and atomic force microscopy (AFM) showed some cuboid, ellipsoid, parallelepiped and ellipsoid shaped rods with an averaged dimension about of 600 nm length, 600 nm width and 200 nm in thickness for a sample electrodeposited at room temperature. These rods are irregularly arranged. Their irregular arrangement could explain the large d-spacing in the sample at this temperature.

Saturation magnetization of the films increased and the coercivity of them decreased with the increase of deposition time. All films showed planar anisotropy. Magnetic properties exhibited a dependence on deposition time.

It was observed that the structural, magneto-optical, and morphological properties of these films are considerably affected by the deposition time and could be tailored for desired purpose [33].

Acknowledgment

One of the authors (A. Kazadi Mukenga Bantu) would like to express his appreciation and thanks to rof. M. Maaza for his valuable suggestions. Also very heartfelt thanks to all the staff members of the Materials Research Group (iThemba LABS NRF) for chemical analysis and characterization of numerous samples and for giving me the opportunity, time and facilities to complete this work.

The TWAS-UNESCO Associateship Scheme is also gratefully acknowledged for financial support which enabled this work to be carried out under the Research Project - Ref. 3240290071.

Author contributions

Conceptualization, A.K.M.B; Methodology, A.K.M.B. and M.M; Formal analysis, A.K.M.B.; Investigation, XRD-analysis and Measurements, Y. Z., N. M., L. K. and A.K.M.B.; Resources, SEM-analysis, A.K.M.B.; Writing-original draft preparation, review and editing, A.K.M.B.

Competing Interests

The authors declare no competing interests.

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Cite this article

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@article{kazadi2023,
  title   = {Characterization of Electrodeposited Cobalt/Copper (Co/Cu)
Granular Multilayered Thin Films onto the Anodic Aluminum Oxide
(AAO) Substrates},
  author  = {Kazadi Mukenga Bantu A},
  journal = {Nanomedicine & Nanotechnology Open Access},
  year    = {2023},
  volume  = {8},
  number  = {2},
  doi     = {10.23880/nnoa-16000234}
}
Kazadi Mukenga Bantu A (2023). Characterization of Electrodeposited Cobalt/Copper (Co/Cu)
Granular Multilayered Thin Films onto the Anodic Aluminum Oxide
(AAO) Substrates. Nanomedicine & Nanotechnology Open Access, 8(2). https://doi.org/10.23880/nnoa-16000234
TY  - JOUR
TI  - Characterization of Electrodeposited Cobalt/Copper (Co/Cu)
Granular Multilayered Thin Films onto the Anodic Aluminum Oxide
(AAO) Substrates
AU  - Kazadi Mukenga Bantu A
JO  - Nanomedicine & Nanotechnology Open Access
PY  - 2023
VL  - 8
IS  - 2
DO  - 10.23880/nnoa-16000234
ER  -